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Intra-operative crises19 / 21

Airway fire during open tracheostomy74-year-old man, 82 kg, ventilated in ICU for 12 days after pneumonia

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Know this first

  • A fire needs three things: fuel, something to ignite it, and an oxidiser.
  • Tracheostomy is a high-risk fire procedure.
  • If over 30% oxygen is needed, cut it below 30% before diathermy; exhaled oxygen can take 5–6 minutes to fall at low flows.
  • Advise the surgeon not to enter the trachea with diathermy.
  • Airway fire: tube out, gas off, flammables out, saline in; then ventilate and bronchoscope.

The patient

74-year-old man, 82 kg, ventilated in ICU for 12 days after pneumonia. Needs FiO2 0.6 and PEEP 10 cmH2O for SpO2 94%; on noradrenaline 0.08 mcg/kg/min. Open surgical tracheostomy in theatre; the surgeon uses monopolar diathermy. Vitals: BP 118/64, HR 96, SpO2 94% on FiO2 0.6.

The examiner asks

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  1. Consider

    What are your concerns?

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    • A 74-year-old ICU patient on FiO2 0.6, for an open tracheostomy with diathermy. Patient
    • At 74, after 12 days ventilated and on noradrenaline, he has no reserve for a lost airway.
    • Tracheostomy is a high-risk fire procedure: diathermy beside an oxygen-rich airway. Surgery
    • His fire triad: tube and drapes as fuel, diathermy to ignite, his oxygen to feed it.
    • He needs FiO2 0.6, so cutting oxygen below 30% may not be possible. Disease
  2. Prepare

    How do you reduce the fire risk?

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    • Team brief: everyone's role in a fire agreed; saline ready on the field. (Surgery)
    • Surgeon asked not to open the trachea with diathermy; cold scalpel for the tracheal wall.
    • Before any diathermy, oxygen lowered to the least he tolerates, and I wait a few minutes.
    • Exhaled oxygen falls slowly; at low flows it can take 5–6 minutes.
    • No nitrous oxide; prep solution dried before draping.
  3. Plan

    Take me through the airway at the moment of tracheal entry.

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    • TIVA and full relaxation, with his ICU ventilator settings matched. (Airway)
    • Surgeon tells me before entering the trachea; I confirm I have heard.
    • Oral tube withdrawn under vision until its cuff sits just above the stoma.
    • Tracheostomy tube in, capnography confirmed, before the oral tube comes out.
    • Spare tubes, a bougie and a flexible scope on hand.
  4. Crisis

    As the trachea is opened with diathermy, a flame shoots from the stoma. What do you do?

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    • Airway fire: I say it aloud; diathermy and surgery stop. Crisis
    • Gas flow off and circuit disconnected, and the burning tube pulled out at once.
    • Sponges and burnt material out; saline poured into his airway.
    • Ventilate again through the stoma with a new tube, at the least oxygen he tolerates.
    • The removed tube is checked for pieces left in his airway.
    • Bronchoscopy for burns and debris; check for carbon monoxide and cyanide exposure.
    • Back to ICU; burns or ENT review, incident report and team debrief. After surgery

Fatal mistakes

  • Diathermy into the trachea with a high oxygen concentration.
  • Gas flow continued during an airway fire.
  • Ventilating before saline has gone into the airway.
  • No bronchoscopy after the fire.

Checked against: Practice Advisory for the Prevention and Management of Operating Room Fires: An Updated Report by the American Society of Anesthesiologists Task Force on Operating Room Fires (2013) · Prevention of and response to surgical fires (2019)

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